DAF Units

DAF Units
DAF Units
DAF Units
DAF Units

Overview

A DAF (Dissolved Air Flotation) unit is a compact clarification system used to remove fats, oils & grease (FOG) and suspended solids (TSS) from industrial wastewater. It is commonly installed as pretreatment to protect downstream biological treatment, reduce load, and improve overall plant stability.

In a DAF system, a portion of clarified water is pressurized and saturated with air. When released into the flotation tank, microbubbles attach to fine particles, oils, and flocs and lift them to the surface, where a surface skimmer removes the floated sludge. Depending on wastewater characteristics, DAF performance is typically enhanced using coagulation and flocculation (pH correction, coagulant, polymer).

Typical industries

  • Slaughterhouses and meat processing

  • Dairy / food & beverage

  • Oil & petrochemical / refineries

  • Textile and chemical industries

  • Paper and pulp

  • Metal finishing / galvanizing / electroplating

What PMC Engineering supplies

PMC Engineering supplies DAF units as complete packages, typically including:

  • Flocculation / chemical mixing section (static mixer or pipe flocculator)

  • Flotation tank with skimmer and sludge collection

  • Air dissolution / recycle system (saturation assembly with recycle pump)

  • Effluent weirs / launders

  • Access platform and maintenance-friendly layout

  • Electrical panel and automation-ready interface

  • Material options such as coated carbon steel or stainless steel (SS304/SS316)

 

Key Benefits & Features

• High-efficiency separation of oils/grease and fine suspended solids using microbubble flotation
• Compact footprint compared to large sedimentation-based clarifiers (ideal for retrofits and limited space)
• Stable performance with optional coagulation/flocculation stage (pH correction + coagulant + polymer)
• Automated operation with level control, skimmer control, and interlocks for safe running
• Robust mechanical design: skimmer system, sludge discharge, and corrosion-resistant construction options
• Service-friendly layout: inspection access, removable covers/guards, and easy maintenance points
Typical design inputs (used for sizing)
• Flow rate (average / peak)
• Wastewater type + temperature
• Target outlet quality (FOG/TSS)
• Influent characteristics (FOG, TSS, COD/BOD, surfactants, pH)
• Chemical treatment strategy (with/without coagulant/polymer)
• Installation environment (indoor/outdoor), power supply (V/Hz)

• Materials: SS304 / SS316, or coated carbon steel (duty-dependent)
• Chemical treatment package: pH adjustment, coagulant dosing, polymer make-up/dosing, inline static mixers
• Flocculation concept: pipe flocculator / tank flocculator, multi-stage mixing as required
• High-rate enhancement: lamella / plate pack option for higher loading and improved separation (project dependent)
• Skimmer & sludge handling: beach design, sludge hopper, adjustable skimmer, sludge pump interface
• Air dissolution system: recycle ratio and saturation assembly optimized for wastewater type
• Instrumentation & automation: flow/pressure monitoring, level control, local panel or PLC/SCADA integration
• Covers & odor control: tank covers, vent connection (where required)
• Spare parts: recommended spares kit + maintenance set

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